st of sponge iron plant pdf
2022-11-30T23:11:07+00:00 - Production cost of sponge iron Input parameters Unit cost
The cost analysis of the sponge iron is presented in Table 5, which shows that production cost of 1t
Broyeur à boulet
Broyeur boulet Type: Fabrication le la poudre du minerai Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierre mdical, phosphate naturel, minerai de fer, quartz, noir de…
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Le crible vibrant Série YKN
Le crible vibrant Srie YKN Type: Matriel ncessaire Taille dalimentation: 0-400 mm Matriel traiter: Galet de rivire, granit, basalte, quartz, minerai de fer, diabase, calcaire, gangue de charbon, etc.. Applications: Agrgat, centrale bton, ds…
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Broyeurs à Cône
Broyeurs Cne Type: Concassage secondaire Taille dalimentation: 40 350 mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, basalte, quartz, gravier de rivire, gravier, diabase, etc (pour pierre dure). App…
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Concasseur à mâchoires de série HJ
Concasseur mchoires de srie HJ Type: concasseur primaire Taille dalimentation: 560-800mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gypse, roche volcaniqu…
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Station Mobile de crible vibrant
Station Mobile de crible vibrant Type: crible vibrant Taille dalimentation: 3-80mm Matriel traiter: Dchets de bton, minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, gravier, granit, basalte, calcaire, dolomite, quartz, c…
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Convoyeur à Bande
Convoyeur Bande Type: Matriel ncessaire Taille dalimentation: 1.3-2.0 m/s Matriel traiter: Galet de rivire, granit, basalte, quartz, minerai de fer, diabase, calcaire, gangue de charbon, etc. Applications: Agrgat, centrale bton, dsulfuratio…
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Station mobile de concasseur giratoire secondaire
Station mobile de concasseur giratoire secondaire Type: Concasseur secondaire Taille dalimentation: 0-200mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gyp…
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Séparateur Magnétique
Sparateur Magntique Type: Equipement d Matriel traiter: Un type dquipement efficace pour le traitement de fin, est appliquable pour la slection de minraux comme lhmatite, la limonite, le wolfram, lilmnite et le tantale-niobium, etc. . Appli…
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Laveur de Sable
Laveur de Sable Type: Matriel ncessaire Taille dalimentation: ≦10 mm Matriel traiter: Galet de rivire, granit, basalte, quartz, minerai de fer, diabase, calcaire, gangue de charbon, etc. Applications: Agrgat, centrale bton, dsulfuration d…
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Broyeur à Sable PCL
Broyeur Sable PCL Type: Concassage tertiaire Taille dalimentation: 0 50 mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, minerai de zinc, gravier de rivire, gravier, calcaire, gangue de charbon, quart…
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Concasseur à percussion série CI5X
Concasseur percussion srie CI5X Type: concasseur secondaire Taille dalimentation: 0-1300mm Matriel traiter: gravier de rivire, granit, basalte, minerai de fer, calcaire, quartz, diabase, etc.. Applications: la mtallurgie, la mine, le ciment…
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Broyeur Superfine T130X
Broyeur Superfine T130X Type: Fabrication le la poudre du minerai Taille dalimentation: 0-30 mm Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierre mdical, phosphate na…
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Broyeur à trapèze de type européen MTW
Broyeur trapze de type europen MTW Type: Fabrication le la poudre du minerai Taille dalimentation: 33-40 mm Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierre mdical,…
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Concasseur à Mâchoire
Concasseur Mchoire Type: concasseur primaire Taille dalimentation: 200-1200mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gypse, roche volcanique, marbre,…
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Broyeur à Sable VSI
Broyeur Sable VSI Type: Concassage tertiaire Taille dalimentation: 0 50 mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, minerai de zinc, gravier de rivire, gravier, calcaire, gangue de charbon, quart…
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Crible Vibrant Série S5X
Crible Vibrant Srie S5X Type: quipement ncessaire Taille dalimentation: 0-200 mm Matriel traiter: Roche de rivire, Granite, Basalte, Quartz, Minerai de fer, Diabase, Calcaire, Gangue de charbon, etc.. ... Applications: Dans les domaines de…
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Concasseur à percussion
Concasseur percussion Type: Concassage secondaire Taille dalimentation: 250-500mm Matriel traiter: Pierre de la rsistance la compression infrieure 350 MPa, comme le calcaire, le gypse, le bton, etc. Applications: Concassage du minerai de fe…
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Broyeur à Cône PYS CS
Broyeur Cne PYS CS Type: Concassage secondaire Taille dalimentation: 83 369 mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, basalte, quartz, gravier de rivire, gravier, diabase, etc (pour pierre dure…
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HPT Concasseur Giratoire Hydraulique
HPT Concasseur Giratoire Hydraulique Type: Concassage secondaire Taille dalimentation: 76-320mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, basalte, quartz, gravier de rivire, gravier, diabase, etc…
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crible vibrant
crible vibrant Type: Matriel ncessaire Taille dalimentation: 0-100 mm Matriel traiter: Galet de rivire, granit, basalte, quartz, minerai de fer, diabase, calcaire, gangue de charbon, etc. Applications: Agrgat, centrale bton, dsulfuration du…
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Machine de flottation
Machine de flottation Type: Equipement d//enrichissement de minerai mtallique Matriel traiter: Minerais de mtaux non ferreux tels que le cuivre, le plomb, le zinc, le molybdne, le cobalt, le tungstne, lantimoine, etc. Applications: En utilis…
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Concasseur à mâchoire série C6X
Concasseur mchoire srie C6X Type: concasseur primaire Taille dalimentation: 0-450mm Matriel traiter: gravier de rivire, granit, basalte, calcaire, quartz, diabase, minerai de fer, minerai dor, minerai de cuivre, etc.. Applications: la mtall…
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Hydrocyclone
Hydrocyclone Type: Equipement d'enrichissement de minerai mtallique Matriel traiter: Mtaux ferreux, minerai de mtaux non-ferreux, minerai non mtallique.. Applications: Systme de cyclone est largement utilis dans le broyage,la dshydratatio…
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Concasseur à mâchoire de type européen
Concasseur mchoire de type europen Type: concasseur primaire Taille dalimentation: 180-930mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gypse, roche volca…
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Station mobile de concasseur à mâchoire
Station mobile de concasseur mchoire Type: concasseur primaire Taille dalimentation: 0-1000 mm Matriel traiter: Minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gypse, roche vol…
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Concasseur à percussion axe vertical VSI6X
Concasseur percussion axe vertical VSI6X Type: Concassage tertiaire Taille dalimentation: 0-60mm Matriel traiter: Gravier rivire, granit, basalte, minerai de fer, calcaire, calcite, quartz, diabase, charbon, carbure de calcium, etc.. Applic…
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Broyeur à pendule série MB5X
Broyeur pendule srie MB5X Type: broyeur pour la fabrication de poudre Taille dalimentation: 0.045-0.18mm Matriel traiter: Matire traiter :feldspath,calcite,calcaire,talcum,barite,marbre,bauxite,minerai de phosphore,colcotar,dolomite,granit,…
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Alimentateur vibrant Série F5X
Alimentateur vibrant Srie F5X Type: quipement ncessaire Taille dalimentation: 0-1300mm Matriel traiter: pierre de rivire, granit, basalte, quartzite, minerai de fer, diabase, calcaire, calcite, dolomite, barytine, talc, gypse, bentonite. Ap…
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Concasseur à percussion de type européen
Concasseur percussion de type europen Type: Concassage secondaire Taille dalimentation: 250-700mm Matriel traiter: Pierre de la rsistance la compression infrieure 350 MPa, comme le calcaire, le gypse, le bton, etc. Applications: Concassage…
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Moulin de Raymond
Moulin de Raymond Type: Fabrication le la poudre du minerai Taille dalimentation: 20-30 mm Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierre mdical, phosphate naturel…
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Classificateur en spirale
Classificateur en spirale Type: Equipement d//enrichissement de minerai mtallique Matriel traiter: Combine le broyeur boulet en circuit ferm pour la ligne de la sparation de sable de minerai.. Applications: La sparation de sable des minerai;…
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Station Mobile Concasseur à percussion
Station Mobile Concasseur percussion Type: Concasseur primaire Taille dalimentation: 0-700mm Matriel traiter: Minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gypse, roche volca…
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Station Mobile de Concasseur Combinatoire
Station Mobile de Concasseur Combinatoire Type: concasseur primaire Taille dalimentation: 0-350mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gypse, roche…
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La série TSW alimentateur vibrant
La srie TSW alimentateur vibrant Type: Matriel ncessaire Taille dalimentation: 0-1150 mm Matriel traiter: Galet de rivire, granit, basalte, quartz, minerai de fer, diabase, calcaire, gangue de charbon, etc.. Applications: Agrgat, centrale b…
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Broyeur à marteaux de type européen en poudre grossier
Broyeur marteaux de type europen en poudre grossier Type: Fabrication le la poudre du minerai Taille dalimentation: 70-100 mm Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonit…
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LM-Séries Verticale Moulin
LM-Sries Verticale Moulin Type: Fabrication le la poudre du minerai Taille dalimentation: 38-55 mm Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierre mdical, phosphate…
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Broyeur à trapèze d'ultra-pression TGM
Broyeur trapze dultra-pression TGM Type: Fabrication le la poudre du minerai Taille dalimentation: 25-35 mm Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierre mdical,…
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Station Mobile de Concasseur à percussion d' axe vertical
Station Mobile de Concasseur percussion d axe vertical Type: concasseur tertiaire Taille dalimentation: 0-50mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice,…
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Série LUM Broyeur vertical à rouleaux superfine
Srie LUM Broyeur vertical rouleaux superfine Type: Fabrication le la poudre du minerai Taille dalimentation: 15-20 mm Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierr…
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Concasseur à Percussion d'axe vertical (VSI5X)
Concasseur Percussion daxe vertical (VSI5X) Type: Concassage tertiaire Taille dalimentation: 0 50 mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, minerai de zinc, gravier de rivire, gravier, calcaire…
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Alimentateur vibrant
Alimentateur vibrant Type: Matriel ncessaire Taille dalimentation: 0-1000 mm Matriel traiter: Galet de rivire, granit, basalte, quartz, minerai de fer, diabase, calcaire, gangue de charbon, etc. Applications: Agrgat, centrale bton, dsulfura…
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Concasseur Mobile Sur Chenille
Concasseur Mobile Sur Chenille Type: concasseur primaire Taille dalimentation: 480-940mm Matriel traiter: Dchets de bton, minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, galet, granit, gravier de rivire, basalte, calcai…
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Série YGM Moulin à suspension
Srie YGM Moulin suspension Type: Fabrication le la poudre du minerai Taille dalimentation: 15-30 mm Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierre mdical, phosphat…
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HST broyeur à cône mono hydraulique
HST broyeur cne mono hydraulique Type: Concassage secondaire Taille dalimentation: 38-560mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, basalte, quartz, gravier de rivire, gravier, diabase, etc (pou…
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Filtre en céramique
Filtre en cramique Type: Equipement d//enrichissement de minerai mtallique Matriel traiter: Enrichissement des minerais mtalliques,comme fer superfine, cuivre, plomb, zinc, or,soufre,etc. Aussi pour la filtration de gangue,il est galement ut…
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Série MW -Broyeur ultra-fin
Srie MW -Broyeur ultra-fin Type: Fabrication le la poudre du minerai Taille dalimentation: 0-10 mm Matriel traiter: Kaolin, calcaire, calcite, talc, barytine, largile de poterie, dolomie, bentonite, mica, lillite, pyeophyllite, vermiculite,…
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Production cost of sponge iron Input parameters Unit cost
The cost analysis of the sponge iron is presented in Table 5, which shows that production cost of 1t of sponge iron is Rs 11600/ The selling prices for different sizes of sponge iron are MAJOR PLANT FACILITIES 1 RAW MATERIAL PREPARATION SYSTEM Raw material system mainly consist Vibro Feeder, Crusher and Screen Iron ore crushing is not required since sized material has to be purchased Iron ore of size 5 mm to 20 mm is being used for the production of Sponge iron Iron ore is being fed to the GroundSPONGE IRON PLANTThe sponge iron is also known as Direct Reduced Iron, Hot Briquettes Iron or metalized Iron With the domestic steel industry picking up during the past year and prices moving up in leaps and bounds, India has emerged as the world's largest producer of sponge iron (or direct reduced iron), accounting for around 16 per cent of the global output Sponge Iron Plant Entrepreneur India
Sponge Iron an overview ScienceDirect Topics
Gross calorific value (GCV) of different coals for sample sponge iron plants Figures 3325–3327 show the comparative performance of four plants The overall SEC of the sample plants is in the range of 758–786 Gcal/ton steel The total electrical SEC up The average sponge iron plant size in India is 00886 MTPA implying the dominance of medium scale plants in the country 18 The average plant size in Chhattisgarh is 01026 MTPA and that in Jharkhand is 00641 MTPA19 Odisha has plants with 00971 MTPA capacity on an average while in West Bengal the average capacity of a sponge iron plant is 0 SPONGE IRON INDUSTRY Centre for Science and Total Project Cost Phase I Rs 3500 Crores Phase II Rs 7800 Crores Phase III Rs 6200 Crores TOTAL Rs 17500 Crores M/S SRI SUBRAMANYA SPONGE IRON PVT LTD PreFeasibility Report For MiniIntegrated Steel Plant of 1,32,000 Metric Tons/ Annum Sponge Iron Plant, to produce the sponge iron from iron ore lumps and pellets, to cater to M/S SRI SUBRAMANYA SPONGE IRON PVT LTD
(PDF) ABC Analysis for Inventory ManagementCase Study
In ABC analysis the items are classified into A, B amp; C classes based on the total cost usage Data collection is mainly of 1 year through the general store manager and other staff involved in inventory control operation of sponge iron plant Rasmada Show less An inventory management is most commonly used technique to manage inventory Industrialisation at 'any cost' seems to be the government's motto Attracting huge investments and generating huge employment are its two propaganda planks Till date, as per official figures, about 7000 workers have been employed in 33 large coal based sponge iron units in West BengalSponge Iron Factories Sanhati An inventory management is technique which is generally used to manage the company effectively The company wants to control their inventory cost, material cost, labor cost etc There are several inventory techniques used in company such as FSN, XYZ, ABC, HML, VED and SOS In this study we shall focus on FSN analysis In FSN analysis the items are FSN Analysis for Inventory Management – Case Study of
PRODUCTION OF IRON AND STEEL POWDERS
23 The Höganäs Sponge Iron Process The Höganäs sponge iron process, is essentially a chemical process in which finely divided iron ore is being reduced with coke breeze yielding a spongy mass of solid metallic iron, which can readily be comminuted to iron powder The iron ore used at Höganäs is a magnetite slick (powdery Fe 3 O 4 The average sponge iron plant size in India is 00886 MTPA implying the dominance of medium scale plants in the country 18 The average plant size in Chhattisgarh is 01026 MTPA and that in Jharkhand is 00641 MTPA19 Odisha has plants with 00971 MTPA capacity on an average while in West Bengal the average capacity of a sponge iron plant is 0 SPONGE IRON INDUSTRY Centre for Science and Sponge iron is also known as Direct Reduced Iron (DRI) Direct reduction, is an alternative route of iron making has been developed to overcome some of these difficulties of conventional blast furnaces DRI is successfully manufactured through either gas or coalbased technology Iron ore is reduced in solid state at 8001050 c either by SPONGE IRON – Lloyd’s Metals
Sponge Iron SMC Power Generation Ltd
Sponge Iron Sponge iron is a product of the solid state reduction of Iron Ore/ pellets which helps in removal of oxygen from the iron ore and converts into metallic form The world is increasingly using sponge iron as an alternative route to manufacturing steel and it has a sizeable contribution in Indian Steel Production The rotary kiln is 70 meters in length and 44 meter in diameter This kiln is provided inside with 250mm thick refractory lining This kiln is having 3 support rollers and a dual drive with two 155 KW DC motors The kiln inclined SPONGE IRON UNIT SEIL 23 The Höganäs Sponge Iron Process The Höganäs sponge iron process, is essentially a chemical process in which finely divided iron ore is being reduced with coke breeze yielding a spongy mass of solid metallic iron, which can readily be comminuted to iron powder The iron ore used at Höganäs is a magnetite slick (powdery Fe 3 O 4PRODUCTION OF IRON AND STEEL POWDERS
Sponge Iron Production Process Arij Trading
Market share: About 23% of sponge iron total production 4) Tunnel furnace process This process is the oldest direct reduction method In this method, Thermal coal is mixed with iron ore as a reducing agent Natural gas adjacent to MIDC land In MIDC Tadali, only 5 major industries are existing and in it sponge iron plant of Grace Industries Ltd is also existing The proposed site is accessible by State Highway No 264 at crow fly distance of 215 km transportation cost and distance criteria for immediate supply are the major factor Total steel imports by PREFEASIBILITY PROJECT REPORT The productivity of a blast furnace increased with charging DRI with large metallic iron content to it (When 100 kg of DRI is used for the production of 1 ton of molten iron, the production of molten iron increases by 10 15 %) 4 Reduction in the facility renovation costDirect Reduced Iron (DRI) Production Plant ECCJ
Energy Audit Methodology of Sponge Iron
A Choudhury 45 2Fe 2O 3 (320) + 6CO (168) = 4Fe (224) + 6CO 2 (264) [2] The figures in the bracket indicate the weight of the reactants and products From the above equations we get 72 Kg carbon or 144 Kg coal + 96 Kg O 2 or 417 Kg air + 320 Kg ore reacts to gene rate 224 Kg of sponge iron 264 Kg of CO 2Or in other words, to produce 1 Kg of pure sponge Cost Effectiveness Analysis of HYL and Midrex DRI Technologies for the Iron and SteelMaking Industry By Saima Baig mills that utilize this process also have auxiliary operations in the form of coke and sinter/pellet plants According to the American Iron and Steel Institute, coke is the most important raw material fed into the blast Cost Effectiveness Analysis of HYL and Midrex DRI Total Project Cost Phase I Rs 3500 Crores Phase II Rs 7800 Crores Phase III Rs 6200 Crores TOTAL Rs 17500 Crores M/S SRI SUBRAMANYA SPONGE IRON PVT LTD PreFeasibility Report For MiniIntegrated Steel Plant of 1,32,000 Metric Tons/ Annum Sponge Iron Plant, to produce the sponge iron from iron ore lumps and pellets, to cater to M/S SRI SUBRAMANYA SPONGE IRON PVT LTD
Sponge Iron Manufacturing Plant, Detailed Project
The sponge iron is a substitute for scrap in the electric arc furnace (upto 80%), which can be easily manufactured from indigenously available raw materials at very competitive price Sponge Iron is the iron ore reduced in solid state by a direct reduction process using natural gas or noncooking coal as reductant Industrialisation at 'any cost' seems to be the government's motto Attracting huge investments and generating huge employment are its two propaganda planks Till date, as per official figures, about 7000 workers have been employed in 33 large coal based sponge iron units in West BengalSponge Iron Factories SanhatiThe plant commissioned by Tata Sponge was initially designed to facilitate a production capacity of 90,000 TPA, which was enhanced to 1,20,000 TPA during 199091 Later, to cater to the growing demand of quality sponge iron, Tata Sponge increased its capacity by adding a second kiln of equivalent capacity in 199899 A third kiln of 150,000 TPA Sponge Iron
Sponge Iron SMC Power Generation Ltd
Sponge Iron Sponge iron is a product of the solid state reduction of Iron Ore/ pellets which helps in removal of oxygen from the iron ore and converts into metallic form The world is increasingly using sponge iron as an alternative route to manufacturing steel and it has a sizeable contribution in Indian Steel Production The rotary kiln is 70 meters in length and 44 meter in diameter This kiln is provided inside with 250mm thick refractory lining This kiln is having 3 support rollers and a dual drive with two 155 KW DC motors The kiln inclined SPONGE IRON UNIT SEIL adjacent to MIDC land In MIDC Tadali, only 5 major industries are existing and in it sponge iron plant of Grace Industries Ltd is also existing The proposed site is accessible by State Highway No 264 at crow fly distance of 215 km transportation cost and distance criteria for immediate supply are the major factor Total steel imports by PREFEASIBILITY PROJECT REPORT
Energy Audit Methodology of Sponge Iron
A Choudhury 45 2Fe 2O 3 (320) + 6CO (168) = 4Fe (224) + 6CO 2 (264) [2] The figures in the bracket indicate the weight of the reactants and products From the above equations we get 72 Kg carbon or 144 Kg coal + 96 Kg O 2 or 417 Kg air + 320 Kg ore reacts to gene rate 224 Kg of sponge iron 264 Kg of CO 2Or in other words, to produce 1 Kg of pure sponge Cost Effectiveness Analysis of HYL and Midrex DRI Technologies for the Iron and SteelMaking Industry By Saima Baig mills that utilize this process also have auxiliary operations in the form of coke and sinter/pellet plants According to the American Iron and Steel Institute, coke is the most important raw material fed into the blast Cost Effectiveness Analysis of HYL and Midrex DRI The implications of a lowcost, steady source of natural gas run deep One immediate beneficiary is directreduced iron, or DRI Long favored over scrap by steel makers because of its purity, DRI has seen only limited use in the steelmaking process due to historically higher prices Now, with an inexpensive, reliable supply of natural gasRemaking the global steel industry Lowercost natural
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