of charge in sag mill
2021-06-18T01:06:15+00:00 - Charge Motion inside a SAG Mill
The mill is a scaleddown replica of a commercial Koppers 61 m x 213 m (20 ft x 7 ft) SAG mill (see Fig 1) The original design
Broyeur à boulet
Broyeur boulet Type: Fabrication le la poudre du minerai Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierre mdical, phosphate naturel, minerai de fer, quartz, noir de…
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Le crible vibrant Série YKN
Le crible vibrant Srie YKN Type: Matriel ncessaire Taille dalimentation: 0-400 mm Matriel traiter: Galet de rivire, granit, basalte, quartz, minerai de fer, diabase, calcaire, gangue de charbon, etc.. Applications: Agrgat, centrale bton, ds…
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Broyeurs à Cône
Broyeurs Cne Type: Concassage secondaire Taille dalimentation: 40 350 mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, basalte, quartz, gravier de rivire, gravier, diabase, etc (pour pierre dure). App…
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Concasseur à mâchoires de série HJ
Concasseur mchoires de srie HJ Type: concasseur primaire Taille dalimentation: 560-800mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gypse, roche volcaniqu…
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Station Mobile de crible vibrant
Station Mobile de crible vibrant Type: crible vibrant Taille dalimentation: 3-80mm Matriel traiter: Dchets de bton, minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, gravier, granit, basalte, calcaire, dolomite, quartz, c…
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Convoyeur à Bande
Convoyeur Bande Type: Matriel ncessaire Taille dalimentation: 1.3-2.0 m/s Matriel traiter: Galet de rivire, granit, basalte, quartz, minerai de fer, diabase, calcaire, gangue de charbon, etc. Applications: Agrgat, centrale bton, dsulfuratio…
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Station mobile de concasseur giratoire secondaire
Station mobile de concasseur giratoire secondaire Type: Concasseur secondaire Taille dalimentation: 0-200mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gyp…
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Séparateur Magnétique
Sparateur Magntique Type: Equipement d Matriel traiter: Un type dquipement efficace pour le traitement de fin, est appliquable pour la slection de minraux comme lhmatite, la limonite, le wolfram, lilmnite et le tantale-niobium, etc. . Appli…
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Laveur de Sable
Laveur de Sable Type: Matriel ncessaire Taille dalimentation: ≦10 mm Matriel traiter: Galet de rivire, granit, basalte, quartz, minerai de fer, diabase, calcaire, gangue de charbon, etc. Applications: Agrgat, centrale bton, dsulfuration d…
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Broyeur à Sable PCL
Broyeur Sable PCL Type: Concassage tertiaire Taille dalimentation: 0 50 mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, minerai de zinc, gravier de rivire, gravier, calcaire, gangue de charbon, quart…
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Concasseur à percussion série CI5X
Concasseur percussion srie CI5X Type: concasseur secondaire Taille dalimentation: 0-1300mm Matriel traiter: gravier de rivire, granit, basalte, minerai de fer, calcaire, quartz, diabase, etc.. Applications: la mtallurgie, la mine, le ciment…
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Broyeur Superfine T130X
Broyeur Superfine T130X Type: Fabrication le la poudre du minerai Taille dalimentation: 0-30 mm Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierre mdical, phosphate na…
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Broyeur à trapèze de type européen MTW
Broyeur trapze de type europen MTW Type: Fabrication le la poudre du minerai Taille dalimentation: 33-40 mm Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierre mdical,…
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Concasseur à Mâchoire
Concasseur Mchoire Type: concasseur primaire Taille dalimentation: 200-1200mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gypse, roche volcanique, marbre,…
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Broyeur à Sable VSI
Broyeur Sable VSI Type: Concassage tertiaire Taille dalimentation: 0 50 mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, minerai de zinc, gravier de rivire, gravier, calcaire, gangue de charbon, quart…
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Crible Vibrant Série S5X
Crible Vibrant Srie S5X Type: quipement ncessaire Taille dalimentation: 0-200 mm Matriel traiter: Roche de rivire, Granite, Basalte, Quartz, Minerai de fer, Diabase, Calcaire, Gangue de charbon, etc.. ... Applications: Dans les domaines de…
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Concasseur à percussion
Concasseur percussion Type: Concassage secondaire Taille dalimentation: 250-500mm Matriel traiter: Pierre de la rsistance la compression infrieure 350 MPa, comme le calcaire, le gypse, le bton, etc. Applications: Concassage du minerai de fe…
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Broyeur à Cône PYS CS
Broyeur Cne PYS CS Type: Concassage secondaire Taille dalimentation: 83 369 mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, basalte, quartz, gravier de rivire, gravier, diabase, etc (pour pierre dure…
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HPT Concasseur Giratoire Hydraulique
HPT Concasseur Giratoire Hydraulique Type: Concassage secondaire Taille dalimentation: 76-320mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, basalte, quartz, gravier de rivire, gravier, diabase, etc…
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crible vibrant
crible vibrant Type: Matriel ncessaire Taille dalimentation: 0-100 mm Matriel traiter: Galet de rivire, granit, basalte, quartz, minerai de fer, diabase, calcaire, gangue de charbon, etc. Applications: Agrgat, centrale bton, dsulfuration du…
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Machine de flottation
Machine de flottation Type: Equipement d//enrichissement de minerai mtallique Matriel traiter: Minerais de mtaux non ferreux tels que le cuivre, le plomb, le zinc, le molybdne, le cobalt, le tungstne, lantimoine, etc. Applications: En utilis…
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Concasseur à mâchoire série C6X
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Hydrocyclone
Hydrocyclone Type: Equipement d'enrichissement de minerai mtallique Matriel traiter: Mtaux ferreux, minerai de mtaux non-ferreux, minerai non mtallique.. Applications: Systme de cyclone est largement utilis dans le broyage,la dshydratatio…
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Concasseur à mâchoire de type européen
Concasseur mchoire de type europen Type: concasseur primaire Taille dalimentation: 180-930mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gypse, roche volca…
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Station mobile de concasseur à mâchoire
Station mobile de concasseur mchoire Type: concasseur primaire Taille dalimentation: 0-1000 mm Matriel traiter: Minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gypse, roche vol…
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Concasseur à percussion axe vertical VSI6X
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Broyeur à pendule série MB5X
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Alimentateur vibrant Série F5X
Alimentateur vibrant Srie F5X Type: quipement ncessaire Taille dalimentation: 0-1300mm Matriel traiter: pierre de rivire, granit, basalte, quartzite, minerai de fer, diabase, calcaire, calcite, dolomite, barytine, talc, gypse, bentonite. Ap…
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Concasseur à percussion de type européen
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Moulin de Raymond
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Classificateur en spirale
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Station Mobile Concasseur à percussion
Station Mobile Concasseur percussion Type: Concasseur primaire Taille dalimentation: 0-700mm Matriel traiter: Minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gypse, roche volca…
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Station Mobile de Concasseur Combinatoire
Station Mobile de Concasseur Combinatoire Type: concasseur primaire Taille dalimentation: 0-350mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice, gypse, roche…
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La série TSW alimentateur vibrant
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LM-Séries Verticale Moulin
LM-Sries Verticale Moulin Type: Fabrication le la poudre du minerai Taille dalimentation: 38-55 mm Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierre mdical, phosphate…
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Broyeur à trapèze d'ultra-pression TGM
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Station Mobile de Concasseur à percussion d' axe vertical
Station Mobile de Concasseur percussion d axe vertical Type: concasseur tertiaire Taille dalimentation: 0-50mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, calcaire, granit, basalte, quartz, silice,…
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Série LUM Broyeur vertical à rouleaux superfine
Srie LUM Broyeur vertical rouleaux superfine Type: Fabrication le la poudre du minerai Taille dalimentation: 15-20 mm Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierr…
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Concasseur à Percussion d'axe vertical (VSI5X)
Concasseur Percussion daxe vertical (VSI5X) Type: Concassage tertiaire Taille dalimentation: 0 50 mm Matriel traiter: minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, minerai de zinc, gravier de rivire, gravier, calcaire…
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Alimentateur vibrant
Alimentateur vibrant Type: Matriel ncessaire Taille dalimentation: 0-1000 mm Matriel traiter: Galet de rivire, granit, basalte, quartz, minerai de fer, diabase, calcaire, gangue de charbon, etc. Applications: Agrgat, centrale bton, dsulfura…
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Concasseur Mobile Sur Chenille
Concasseur Mobile Sur Chenille Type: concasseur primaire Taille dalimentation: 480-940mm Matriel traiter: Dchets de bton, minerai de fer, minerai de cuivre, minerai dor, minerai de manganse, galet, granit, gravier de rivire, basalte, calcai…
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Série YGM Moulin à suspension
Srie YGM Moulin suspension Type: Fabrication le la poudre du minerai Taille dalimentation: 15-30 mm Matriel traiter: Calcaire, calcite, baryte, dolomie, feldspath de potassium, marbre, talc, gypse, kaolin, bentonite, pierre mdical, phosphat…
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HST broyeur à cône mono hydraulique
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Filtre en céramique
Filtre en cramique Type: Equipement d//enrichissement de minerai mtallique Matriel traiter: Enrichissement des minerais mtalliques,comme fer superfine, cuivre, plomb, zinc, or,soufre,etc. Aussi pour la filtration de gangue,il est galement ut…
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Série MW -Broyeur ultra-fin
Srie MW -Broyeur ultra-fin Type: Fabrication le la poudre du minerai Taille dalimentation: 0-10 mm Matriel traiter: Kaolin, calcaire, calcite, talc, barytine, largile de poterie, dolomie, bentonite, mica, lillite, pyeophyllite, vermiculite,…
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Charge Motion inside a SAG Mill
The mill is a scaleddown replica of a commercial Koppers 61 m x 213 m (20 ft x 7 ft) SAG mill (see Fig 1) The original design was developed Mill Charge mill chargesteel rods − 6 × 381 mm dia × 053 m long steel rods plus From: Mineral Processing Design and Operations (Second Edition), 2016 Related terms: SAG mills of comparable size but containing say 10% ball charge (in addition to the rocks), normally, operate between 70 and 75% of the critical speed Mill Charge an overview ScienceDirect TopicsSince the early 1980s, we have been designing and manufacturing Semi Autogenous Mill (SAG Mill) and Autogenous Mill (AG Mill) under the FullerTraylor brand Semiautogenous grinding uses a minimal ball charge in the range of 6 SAG Mill Autogenous and SemiAutogenous
How to calculate ball/sag mill charge level? Grinding
To participate in the 911Metallurgist Forums, be sure to JOIN LOGIN; Use Add New Topic to ask a New Question/Discussion about Grinding; OR Select a Topic that Interests you; Use Add Reply = to Reply/Participate in a Topic/Discussion (most frequent) Using Add Reply allows you to Attach Images or PDF files and provide a more complete input; Use Add SAG mill liner development draws primarily on practical experience from SAG milling operations supported by computerbased modeling of charge motion in SAG mills and on established good design practice Liner design needs to respond to the process aspects of mill liner action that are critical to good SAG mill performance, ie,Semiautogenous grinding (SAG) mill liner design and SAG mill liner development draws primarily on practical experience from SAG milling operations supported by computerbased modeling of charge motion in SAG mills and on established good design practice Liner design needs to respond to the process aspects of mill liner action that are critical to good SAG mill performance, ie, the impact of shell liners on the Semiautogenous grinding (SAG) mill liner design and
Modelling SAG milling power and specific energy
The ball charge is a function of the bulk fraction of the SAG mill volume (Jb) occupied by balls; the ore retained in the mill is the result of the volumetric filling which depends on the ore size distribution (specially the % +6″ and the % −6″ +1″), on the rotational speed (N/Nc) and on the solid concentration by weight fraction inside The main drawback of SAG high power consumption To reduce power consumption, I think: The right determine of SAG feed size This depends on the mill diameter and the ball size Feed size necessary to take 80% of the maximum piece of ore that will crushed by the balls For the big SAG more than 8 meters optimal feed size will be 50mmSAG Milling Grinding Classification Circuits DEM simulations were performed in a threedimensional slice of a standard 84 m diameter SAG mill The details of the configuration are summarised in Table 1The liner profiles used here are shown in Fig 1 (with all the lifters around the periphery of the mill being the same) These are the same liner shapes as used in previous investigations (Owen and Cleary, 2015, Effect of particle shape on structure of the charge and
Optimizing your SAG mill operation International Mining
The amount of pebbles passing through the grate increases with the angle of the grate It is imperative to ensure the efficient removal of both slurry and coarse pebbles (critical size) in order to ensure the efficient operation of AG/SAG mills Elimination of the above mentioned material transport problems will allow the mill to respond truly Since the early 1980s, we have been designing and manufacturing Semi Autogenous Mill (SAG Mill) and Autogenous Mill (AG Mill) under the FullerTraylor brand Semiautogenous grinding uses a minimal ball charge in the range of 6 SAG Mill Autogenous and SemiAutogenous Features Semiautogenous Outotec SAG mills, as they are often called, can accomplish the same size reduction work as two or three stages of crushing and screening Often used in grinding at modern mineral processing plants, SAG mills reduce the material directly to the desired final size or prepare it for the following grinding stagesSAG mills (semiautogenous grinding mills) Outotec
SAG mill ball charge determination and its influence on
In semiautogenous grinding (SAG), the grinding mill inventory, (ie volume of total charge, volume of ball charge, etc) is important in determining the optimum operating condition for maximum production (tph), minimum specific energy (kwh/t) or lowest cost ($/t) A twodimensional graphical method is presented for determining the actual ball charge within the The amount of pebbles passing through the grate increases with the angle of the grate It is imperative to ensure the efficient removal of both slurry and coarse pebbles (critical size) in order to ensure the efficient operation of AG/SAG mills Elimination of the above mentioned material transport problems will allow the mill to respond truly Optimizing your SAG mill operation International Mining The biggest characteristic of the sag mill is that the crushing ratio is large The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 01 mm The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill’s What’s the Difference Between SAG Mill and Ball Mill
Acoustic emissions monitoring of SAG mill
Semiautogenous grinding (SAG) occurs in tumbling mills which use both large ore particles and steel balls for grinding Grinding is the most energy intensive mineral processing unit operation and SAG mill is rated at 29 MW and 78% CS, with a 42 ft dia mill built but not yet operational The more recent option of operating at higher ball charge volumes (15% v/v to 20% v/v) has in turn led to higher motor power ratings Figure 2: On achieving enhanced operating capability to 18% v/v ballMill drives the desire for increased power Siemens Mill charge weight can be significant Equipment such as Semi Autogenous Grinding (SAG) mills, ball mills, pebble mills and rod mills are some of the largest rotating equipment in mines that produce metals or industrial products such as cement Mill charge typically consists of ore, steel balls (added to aid the grinding of the ore), and water Inching drives – one way to improve mill safety
Grinding mills: how to accurately predict their
A multitorque mill model has been derived which tracks the overall mill torque as a function of changing viscosity of the pulp, permits estimation of the charge split between cascading and The circular lifters shown at the far left are fitted on a ball mill which unlike a SAG mill, works to grind particle by rubbing the media together not crashing and smashing APPENDIX Information Sources 1 Rajamani,RK, Joshi,AD,Mishra,BK, 2002, "Simulation of Industrial SAG mill charge motion in 3D space",2002 SME Annual Meeting SAG Milldoc [DOC Document]Features Semiautogenous Outotec SAG mills, as they are often called, can accomplish the same size reduction work as two or three stages of crushing and screening Often used in grinding at modern mineral processing plants, SAG mills reduce the material directly to the desired final size or prepare it for the following grinding stagesSAG mills (semiautogenous grinding mills) Outotec
SAG mill ball charge determination and its influence on
In semiautogenous grinding (SAG), the grinding mill inventory, (ie volume of total charge, volume of ball charge, etc) is important in determining the optimum operating condition for maximum production (tph), minimum specific energy (kwh/t) or lowest cost ($/t) A twodimensional graphical method is presented for determining the actual ball charge within the SAG mill make use of steel balls included with some large and hard rocks for grinding These mills utilize the balls in making the large fragments of materials broken into pieces The ball charge of a SAG mill is about 9% to Difference Between Sag Mill vs Ball MillSAG and AG Mills operate by lifting ore/grinding media and dropping it on the operating bed of the mill charge High impacts from lifting ore and media promote impact breakage which is the primary mechanism for size reduction in the mill Amstar SAG/AG Mills range in size from 43m through 122m in diameter with powers as high as 28,000 kW SAG and AG Mill – Amstar Corporation
How To Calculate Sag Mill Ball Charge Trinity Trade
Tools Estimates the charge volume of a grinding mill based on the number of exposed lifters By counting the number of lifters showing during a mill shutdown and comparing to the total number of lifters including those buried in the charge the fraction of the mill under the charge is determined Live ChatAG SAG Mills 2006 Ø80m x 28m AG mill 2007 Ø122m x 11m AG Mills (6 off in production) 2008 Ø88m x 48m AG mill 2008 Ø45m x 84m Scrubber 2008 Ø1037m x 519m SAG Mill (1 off in production) 2008 Ø915m x 55m SAG Mill (1 off in production) 2008 Ø75m x 28m SAG Mill (7 off in production)AG MillSAG MillLUOYANG ZHONGTAI INDUSTRIES CO, The amount of pebbles passing through the grate increases with the angle of the grate It is imperative to ensure the efficient removal of both slurry and coarse pebbles (critical size) in order to ensure the efficient operation of AG/SAG mills Elimination of the above mentioned material transport problems will allow the mill to respond truly Optimizing your SAG mill operation International Mining
Grinding Media ME Elecmetal
ME Elecmetal designs, manufactures and supplies the highest quality forged steel grinding media for SAG and ball mills in the world Our extensive field experience, engineering and consulting expertise enables us to accurately analyze operational data, so we can support our customers to achieve continuous improvement in their grinding processes Modifications to the SABC comminution circuit included an increase in the SAG mill ball charge from 8% to 10% v / v; an increase in the mill ball charge from 23% v / v to 27% v / v; an increase in the maximum operating Optimizing Performance of SABC Comminution The circular lifters shown at the far left are fitted on a ball mill which unlike a SAG mill, works to grind particle by rubbing the media together not crashing and smashing APPENDIX Information Sources 1 Rajamani,RK, Joshi,AD,Mishra,BK, 2002, "Simulation of Industrial SAG mill charge motion in 3D space",2002 SME Annual Meeting SAG Milldoc [DOC Document]
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